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Class 2 (2nd Engineer) MEKG 📅 Jan 2024

Exam Question

Give reasons why each of the following features is considered desirable in air compressors (16)

(a) Smooth air passages with minimum obstruction at valves

(b) Minimum clearance volume

(c) Multi-tubular heat exchangers

(d) Generous size of suction filter

Exam question diagram

Reference Answer

### (a) Smooth Air Passages with Minimum Obstruction at Valves (4 Marks)
Smooth air passages and minimally obstructive valves are desirable for the following reasons related to efficiency, reliability, and safety:
1. **Maximization of Volumetric Efficiency:** Any roughness, sharp bends, or obstructions in the suction and discharge passages cause frictional losses and turbulence. This results in a pressure drop between the suction filter and the cylinder. According to the Ideal Gas Law ($$PV=mRT$$), a lower intake pressure means a lower mass (m) of air is inducted into the cylinder per suction stroke, thereby reducing the compressor's volumetric efficiency and its Free Air Delivery (FAD).
2. **Reduction of Power Consumption:** The work done by the compressor is a function of the pressure ratio. Turbulence and flow restrictions increase the work required to move the air through the system. By ensuring smooth, streamlined flow, the energy consumed to overcome these parasitic losses is minimized, leading to higher overall compressor efficiency.

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