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Class 4 (4th Engineer) MEP 📅 Nov 2025

Exam Question

(a) State FOUR reasons for persistent slackening of holding down bolts of a main engine. (6) 

(b) State FOUR precautions to be observed when fitting non-metallic chocks in order to ensure accurate chocking. (4) 

(c) State the periodic checks to be made in order to assess the effectiveness of an engine chocking system. (6)

Reference Answer

### (a) Reasons for Persistent Slackening of Holding Down Bolts
Four primary reasons for the persistent slackening of main engine holding down bolts are:
1. **Vibration and Dynamic Loading:** The main engine is a primary source of vibration due to inherent unbalanced forces and moments, torque fluctuations from cylinder firings, and forces transmitted from the propeller. As cited in the reference, these vibrations, along with shock loading (e.g., from propeller racing in heavy seas or crash astern maneuvers), create cyclical stresses on the holding down bolts. If the pre-load (clamping force) on a bolt is insufficient to overcome these dynamic loads, micro-movements occur between the bedplate, chock, and tank top. This leads to fretting wear and a gradual loss of bolt tension.
2. **Hull Deflection and Fretting Corrosion:** A ship's hull is not a rigid structure; it flexes and deforms continuously due to wave action (hogging, sagging), loading changes, and thermal expansion. These hull deflections are transmitted directly to the engine's foundation. This causes relative movement between the engine bedplate and the foundation chocks. This micro-movement under high contact pressure leads to fretting corrosion, where surface material is worn away, appearing as a characteristic reddish-brown (cocoa-like) powder. The loss of this material effectively reduces the compressed height of the chock, leading to a direct loss of pre-tension in the holding down bolt.

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