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Class 4 (4th Engineer) MEKG 📅 Nov 2025

Exam Question

(a) How does heat treatment affect the properties of metals? Discuss common heat treatment processes. (6)

(b) Describe the factors that influence the corrosion of metals and methods to prevent corrosion. (6)

(c) What are the factors that affect the mechanical properties of materials, such as hardness, toughness, and ductility? (4)

Reference Answer

### (a) Heat Treatment Effects and Processes (6 Marks)
**Definition:** Heat treatment is a group of industrial and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The process involves controlled heating and cooling to achieve a desired microstructure, which in turn dictates the material's mechanical properties such as hardness, toughness, and ductility, without changing the product shape.
**1. How Heat Treatment Affects Properties:**
* **Grain Size Control:** By heating a metal above its recrystallization temperature and then controlling the cooling rate, the size of the crystalline grains can be modified. Finer grains, achieved through processes like normalizing, generally result in higher strength and toughness (Hall-Petch effect) because the increased number of grain boundaries impedes dislocation movement.

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