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Class 4 (4th Engineer) MEKG 📅 Nov 2023

Exam Question

(a) Sketch and describe the modern purification system using 'ALCAP' concept for purifying fuel with specific gravity about 0.991. (8)

(b) Explain how 'ALCAP' separater operates as clarifier & how is the water drained off? (4)

(c) What is 'paring disc'? How does it function? (4)

Exam question diagram

Reference Answer

### (a) ALCAP Purification System: Sketch and Description
**Concept**
The ALCAP (Separator for Clarification and Purification) system is an advanced fuel oil purification concept developed by Alfa Laval, specifically designed to treat modern low-grade, high-density heavy fuel oils (HFO) where the specific gravity can be as high as 1.01 g/cm³ at 15°C (i.e., density greater than water). The primary challenge with such fuels is that the density difference between the fuel and water is minimal or non-existent, rendering traditional gravity disc-based separators ineffective and unreliable.
The ALCAP system overcomes this by operating without a conventional gravity disc and without maintaining a fixed oil-water interface within the separator bowl. Instead, it functions primarily as a clarifier, with a sophisticated electronic control system to manage water removal.

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