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Class 4 (4th Engineer) MEKM 📅 Mar 2023

Exam Question

(a) What is the importance of measuring bearing clearance in a diesel engine (4)

(b) What is Bridge gauge? Describe its usage with diagram (6)

(c) What are the other recommended methods used onboard to check bearing clearances (6)

Exam question diagram

Reference Answer

### (a) Importance of Measuring Bearing Clearance (4 Marks)
The measurement of bearing clearances in a diesel engine is a critical diagnostic and preventative maintenance task. Its importance is based on fundamental principles of tribology and machine reliability:
1. **Formation of Hydrodynamic Lubrication Film:** The primary purpose of bearing clearance is to create a precisely dimensioned space for lubricating oil. During operation, the rotation of the crankshaft journal within this space generates a high-pressure, wedge-shaped oil film. This hydrodynamic film completely separates the metallic surfaces of the journal and the bearing, preventing direct contact, minimizing friction, and drastically reducing wear.
2. **Heat Dissipation:** The lubricating oil flowing through the clearance serves a dual purpose as a coolant. It absorbs and carries away the heat generated by fluid friction (oil shear) and any heat conducted from the combustion process through the connecting rod and crankshaft. Correct clearance ensures an adequate flow rate of oil to prevent the bearing from overheating, which could lead to wiping of the soft bearing material (white metal) and subsequent failure.

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