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Class 4 (4th Engineer) MEKG 📅 Mar 2026

Exam Question

State the checks and remedial actions to be taken in case of the following detected on a reciprocating air compressor:

(a) Water mixed in the crankcase oil (4) 

(b) L.P. safety valve blowing (4) 

(c) Bursting disc rupture (4) 

(d) Defective piston rings (4) 

Reference Answer

### (a) Water Mixed in Crankcase Oil
#### Checks / Potential Causes:
1. **Leaking Cylinder Liner Sealing Rings:** The primary boundary between the cylinder cooling water jacket and the crankcase is the liner's O-rings. Over time, these rings can become hard, brittle, or flattened due to thermal cycling and age, compromising the seal and allowing water to leak directly into the crankcase.
2. **Leaking Intercooler/Aftercooler Tubes:** A perforation in a cooler tube or a failure at the tube-to-tube plate joint allows high-pressure air to leak into the water side. When the compressor stops and depressurizes, cooling water can leak back into the air side. This water can then gravitate back to the cylinders and past the piston rings into the crankcase, especially if drain valves are malfunctioning.

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