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Class 4 (4th Engineer) MEP 📅 Aug 2024

Exam Question

With reference to auxiliary boiler safety valves, state with reasons.

(a) What clearances need checking when lapping valves to seats (5)

(b) Why the drain must be clear (5)

(c) Why opening gear should be kept in good working order at all times. (6)

Reference Answer

Auxiliary boiler safety valves are critical components for the safe operation of a boiler, preventing over-pressurization and potential catastrophic failure. Their design, maintenance, and operational checks are subject to stringent regulatory requirements.
**(a) Clearances needing checking when lapping valves to seats (5 Marks)**
When lapping safety valves to their seats, several critical clearances must be meticulously checked to ensure proper operation, correct lifting pressure, adequate discharge capacity, and controlled blowdown. Lapping is a precise process to achieve a perfect, gas-tight seal between the valve disc and seat.
* **Valve Lift (Nozzle Lift / Disc Lift):**

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