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Class 4 (4th Engineer) MEKG 📅 Jan 2024

Exam Question

With reference to electric are welding:

(a) Draw a labeled sectional sketch of a satisfactory butt weld. (6)

(b) Briefly define the following defects that may occur and how they may have been (6)

(i) Under cut

(ii) Splatter

(iii) Inclusion

(iv) Blow hole

(v) Incomplete root penetration

(vi) Lack of fusion

(c) Why is alternating current generally more popular than direct current for metal are welding? (4)

Exam question diagram

Reference Answer

### (a) Labeled Sectional Sketch of a Satisfactory Butt Weld
A satisfactory butt weld exhibits proper fusion with the parent metal, complete penetration to the root, and a smooth, uniform profile without defects. The sketch should illustrate a multi-run 'V' butt weld between two plates.
**Key features to be labeled on the sketch:**
1. **Parent Metal:** The two plates being joined.

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