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Class 4 (4th Engineer) MEKG 📅 Jan 2025

Exam Question

With reference to main air reservoirs:

(a) Give a line sketch of the manner in which mountings are attached to the shell, (6)

(b) Explain why regular internal inspection is advisable. (4)

(c) What inspection and maintenance you will carry out on air reservoir? (6)

Exam question diagram

Reference Answer

### (a) Manner in which Mountings are Attached to the Shell (6 Marks)
Mountings on a main air reservoir, such as safety valves, pressure gauges, and stop valves, are not attached directly to the shell plate. A direct connection would create a significant stress concentration at the opening, potentially leading to catastrophic failure under pressure. To prevent this, a systematic method of reinforcement is employed:
1. **Opening in the Shell**: A carefully cut and prepared opening is made in the reservoir shell at the desired location for the mounting.
2. **Compensating Ring/Pad**: A reinforcing plate, known as a compensating ring or pad, is welded onto the external surface of the shell, surrounding the opening. The cross-sectional area of this ring is designed to compensate for the material removed from the shell, thereby restoring the strength of the pressure vessel in that area.

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