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Class 2 (2nd Engineer) MEKG 📅 Oct 2025

Exam Question

With reference to reciprocating air compressors explain why:

(a) Clearance volume is critical to efficiency (4) 

(b) Spring-loaded plate valves are invariably used (4) 

(c) Compression is accomplished in apparently unequal stages (4) 

(d) Inter-cooling is used between stages (4) 

Exam question diagram

Reference Answer

### (a) Why Clearance Volume is Critical to Efficiency (4 Marks)
Clearance volume is the volume remaining within the cylinder when the piston is at Top Dead Centre (TDC). It includes the space between the piston crown, cylinder head, and valve pockets. While a certain minimum clearance (bumping clearance) is essential for safe mechanical operation, any volume in excess of this minimum negatively impacts compressor efficiency.
* **Impact on Volumetric Efficiency (η_vol)**: The primary reason clearance volume is critical is its direct and adverse effect on volumetric efficiency. Volumetric efficiency is the ratio of the actual volume of free air delivered to the swept volume of the compressor.
* **Re-Expansion Process**: At the end of the discharge stroke, a small amount of high-pressure air is trapped in the clearance volume. During the subsequent suction stroke, this trapped air must re-expand to a pressure below the suction line pressure before the suction valve can open. This re-expansion occupies a portion of the piston's return stroke, meaning that the intake of a fresh charge of air does not begin at the start of the suction stroke but only after this re-expansion is complete. (Sourced from reference)

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